The limited evolution in the practical application of data collected from new technologies in manufacturing operations is a significant challenge. Manufacturers often forget or neglect the "why" behind their decision to adopt new technology in the first place. Although technology adoption in manufacturing can seem like a viable path toward competitive advantage, it is often value creation in manufacturing that determines a project’s sustainable success....

In today’s rapidly evolving manufacturing landscape, operational excellence remains a cornerstone of success. But achieving consistency alone is no longer enough to stay ahead. To gain a true competitive advantage, companies must go beyond the fundamentals of operational excellence and embrace innovation, value creation, and adaptability....

Loss analysis has come a long way in the manufacturing industry. From its humble beginnings to today’s advanced methodologies, it has transformed the way we uncover opportunities, eliminate waste, and drive value creation in manufacturing. In this post, we’ll explore how loss analysis evolved—from small manual efforts to data-driven systems leveraging loss analysis software—and why it’s critical for boosting manufacturing efficiency....

In the world of manufacturing, one question often arises: What really is a loss? It’s an important question—and one that opens the door to transforming operations. A loss is more than just waste; it represents an opportunity. Whether you call it waste, inefficiency, or rework, the essence remains the same. Data suggests that nearly 30% of what we do in manufacturing involves waste. This could be wasted materials, time, effort, or energy. But instead of viewing it purely as waste, consider it as the distance between where you are and where you could be—a gap waiting to be bridged....