Gustavo Ghory / Information Technology
Building High-Performance Teams in Manufacturing: The Strategic Power of Skills Inventory
Manufacturing leaders are increasingly recognizing that sustainable success hinges on continuous manufacturing workforce development. But how do you effectively identify, grow, and apply the capabilities your teams need to thrive? Let’s explore how skills inventories, strategic role design, and ongoing upskilling manufacturing strategies can unlock the full potential of your workforce....
Gustavo Ghory / Advanced Manufacturing Technologies
Solving the Manufacturing Talent Crisis: A Roadmap for Workforce Development and Education Reform
Why the Future of Manufacturing Depends on Rethinking Talent and Education Manufacturing is at a turning point. As the industry undergoes a digital and technological transformation, it’s facing a widespread manufacturing talent crisis that threatens its ability to compete globally. This crisis is not just a short-term labor shortage—it’s a fundamental gap between the skills people have and the capabilities modern operations demand....
Vasilis Karamalegos / Manufacturing Leadership
Value-Driven Transformation: The New Operating System for Industrial Excellence
In a world shaped by constant change, transformation is no longer optional—it's existential. Every organization is chasing the holy grail of resilience and agility through Operational Excellence programs, Digital Transformation initiatives, and, most recently, AI-led innovation. But there’s a silent truth lurking behind most of these efforts: without a sharp focus on value, transformation is destined to fall short....
Gustavo Ghory / Manufacturing Leadership
Leadership in Manufacturing: Building High-Performing Teams for the Digital Era
At the core of operational excellence lies strong, capable teams empowered to adapt, solve, and lead. And in this new era, leadership in manufacturing is less about overseeing tasks—and more about enabling people to thrive in an increasingly digital ecosystem....
Tariff Turbulence: Hunting Down Invisible Inefficiencies to Protect Margins
In a flashback to 2018, the U.S. manufacturing sector is once again bracing for impact. Trump 2.0 is reintroducing sweeping tariffs—this time proposing a hike on imports from key trading partners, including China and Europe1. From automotive components to food ingredients, the proposed tariffs could affect more than $1 trillion in annual trade volume2....
Take OpEx to the Next Level: How SmarterChains’ Platform Bridges Process Improvement with Tangible ROI
Manufacturers worldwide rely on Operational Excellence (OpEx) frameworks like Integrated Work Systems (IWS), Lean, Six Sigma, and TPM to eliminate inefficiencies and drive continuous improvement. These methodologies have transformed production systems by enabling process standardization, empowering employees, and ensuring incremental improvements over time....
Operational Excellence First: The Hidden Prerequisite for Scalable Digital Transformation
Digital transformation has become a rallying cry in manufacturing boardrooms across the world. From predictive maintenance to AI-powered quality control, the promises of Industry 4.0 are both exciting and — at times — overwhelming. Vendors flood the market with smart tools, and leadership teams feel increasing pressure to modernize their operations....
From Chaos to Clarity: How Value Intelligence Unifies Manufacturing Improvement Programs
Across the manufacturing world, improvement is everywhere — but alignment is rare. Step inside any global manufacturing enterprise, and you’ll encounter an array of well-intentioned initiatives underway. A Lean team is focused on reducing waste and improving cycle times. A digital innovation team is testing AI-powered quality tools. ESG leaders are tracking emissions and launching energy-efficiency projects. Meanwhile, the finance function is pushing for tighter cost control and faster ROI....
Manufacturing's Next Step: From CoE To Ecosystem of Excellence
A CoE is a business investment: A team that develops and shares best practices and orchestrates end-to-end transformation. In SmarterChains’ experience, however, it is only a stepping stone....
Loss Analysis: From Early Days to Advanced Tools for Manufacturing Efficiency
Loss analysis has come a long way in the manufacturing industry. From its humble beginnings to today’s advanced methodologies, it has transformed the way we uncover opportunities, eliminate waste, and drive value creation in manufacturing. In this post, we’ll explore how loss analysis evolved—from small manual efforts to data-driven systems leveraging loss analysis software—and why it’s critical for boosting manufacturing efficiency....
What is a Loss in Manufacturing? How to Identify and Eliminate Hidden Inefficiencies
In the world of manufacturing, one question often arises: What really is a loss? It’s an important question—and one that opens the door to transforming operations. A loss is more than just waste; it represents an opportunity. Whether you call it waste, inefficiency, or rework, the essence remains the same. Data suggests that nearly 30% of what we do in manufacturing involves waste. This could be wasted materials, time, effort, or energy. But instead of viewing it purely as waste, consider it as the distance between where you are and where you could be—a gap waiting to be bridged....
Robotic and Automatic Changeover: top 5 solutions
5 companies providing faster and more efficient Robotic and Automatic Changeover to manufacturers....
MES OEE: Top 4 solutions
A review of 4 leading MES OEE solutions from SepaSoft, Cantier, Guardus Solutions and Critical Manufacturing....
Industry 4.0 Complexity and Uncertainty – Why Some Manufacturers Thrive
Why do some manufacturing companies gain more value from Industry 4.0 than others? Because they regard the adoption of Industry 4.0 as an overall strategic business objective....
Factory Culture of the Future: A sensible guide to Adhocracy
Imagine a synergistic organization, where silos are broken by common customer-centric objectives and a transparent flow of information....
Embracing the possibilities of Industry 4.0 in the COVID-19 era
Clearly, the time to move, to get ahead of the curve, is now by preparing and defining your future capabilities for what is next and beyond. At SmarterChains, our three-stage approach – Prepare, Define, Execute – helps manufacturers embrace the possibilities of Industry 4.0....
Ten Factory of the Future Dimensions – Your way to Industry 4.0 transformation
At SmarterChains we call these areas the 10 Factory of the Future dimensions....
